The Tile Manufacturing Process: From Raw Materials to Finished Product

The precise and complex process of manufacturing tiles turns raw materials into long-lasting, aesthetically beautiful tiles that are utilised in both residential and commercial settings. This is a quick synopsis of the process:

Raw Material Preparation: The first step in the process is to choose and prepare the raw materials, which are usually quartz, sand, clay, and feldspar. To make a batch that is consistent, these ingredients are measured and combined with great care.

Forming: A variety of forming techniques are then used to mould the combined materials into tiles. The two most used methods are extrusion and dry pressing. While extrusion forms the mixture into long strips that are subsequently cut into tiles, dry pressing entails applying intense pressure to the slurry while it is pressed into moulds.

Drying: To get rid of extra moisture, the tiles are dried after formation. In order to avoid warping and breaking in later phases, this step is essential. Air-drying equipment or dedicated dryers can be used for drying.

Glazing: The tiles can be coated with a protective layer, colour, and texture once they have cured. The tile surface is coated with a glaze, which is a concoction of water, minerals, and colouring agents. Spray guns, waterfall techniques, and dipping procedures can all be used for this.

Firing: After that, the glazed tiles are heated to between 1,000 and 1,250 degrees Celsius in kilns. By strengthening and hardening the tiles, this procedure also fuses the glaze to the surface, producing an eye-catching and long-lasting finish.

Quality Control: To guarantee that the tiles fulfil industry standards, they go through stringent quality control inspections following fire. This include checking for flaws, taking measurements, and doing strength and durability tests.

Packaging: The tiles are lastly arranged, sealed, and ready for delivery. To ensure they arrive in pristine shape and to prevent damage during shipping, they are professionally wrapped.

Modern technology and conventional methods are combined in the tile manufacturing process to create premium tiles that improve the aesthetics and usability of areas all around the world.